if a collision occurs or tool breaks, ToolScope can be
relied on to trigger an emergency stop.
At the micro-level, these bene ts are attributable to the
various software components that Ceratizit provides for
ToolScope, and which customers can select individually to
suit their own requirements. Each of the applications
described below has the potential to optimise the
production process and make it more reliable, as well as
improve cost-effectiveness.
TS-PM (process monitoring) detects tool breakage,
reducing resultant damage to the tool, workpiece and
machine. This function can be quickly and easily adjusted
to the individual production process. It enables unmanned
production through 100% inspection of the workpieces.
With TS-WEAR (wear monitoring), ToolScope identi es
worn tools, based on the average process force. This
makes it possible to fully exploit the life of the tool. This
helps to bring down tool costs since tool usage is
optimised, there is less tool breakage and machine
availability is increased.
TS-AFC (adaptive feed control) accelerates the process
where it is safe to do so and simultaneously protects the
tool by intercepting load peaks. The feed rate value of the
machine is adapted on the basis of the actual machining
parameters. The software reduces cycle times and
provides overload protection, increases tool life and
improves machine availability.
The CD hardware module (collision detection) detects
LEAD FEATURE TOOLING & CYCLE TIME SAVINGS
impact collisions at high speed through an acceleration
sensor. An emergency stop is triggered in less than 1 ms
to prevent major damage. This function can bring down
the cost of repair, reduce machine downtime and
document collisions.
TS-CM (condition monitoring) captures the ‘ ngerprint’
of the machine and displays the machine status trend
over time. This gives the maintenance team useful
information to guide on them on what action to take. The
software tool allows for early detection of bearing damage
to axis drives and spindles. It provides support in planning
maintenance measures and when troubleshooting.
The TS-TCLog (tool change log) function records tool
usage, based on the number of pieces machined or the
The ToolScope
hardware can be
connected to
FANUC, Siemens
and Heidenhain
controls newer
than 2004 models
ToolScope data
analysis display
Measuring torque
through current
Improvements in practice
A fuel rail component demonstrates how ToolScope can increase process
security by up to 25% in all steps of the machining process. A stable
process is a prerequisite for keeping quality high, especially when
overturning and countersinking the fuel connection. The user employs
adaptive feed control for nish machining. Effect: cycle times are reduced by
up to 15%. Various drilling, turning and milling operations are performed with
ToolScope wear monitoring. This enables the tool’s service life reserves to
be used without any worries, ensuring an increase in tool life of up to 30%
and a clear increase in machine availability.
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