MAY 2019 FORKLIFTS
Fork-free materials handling solutions create
a safer working environment while still allowing
for lean, Just-in-Time operation
the operator a ‘hands-off ’ way of manoeuvring
a loaded cage, reducing the chance of hand
injuries and crucially, because it pulls the roll
cage low down on the cage body, it is inherently
more stable than pushing a cage at the top. It
also reduces the need for banksmen, with one
person able to tow a roll cage which is stabilised
by the machine.
In manufacturing, where lean, Just-in-Time
thinking calls for exactly the right components
to be assembled at a given point in the
production process to match order throughput,
item handling is necessary to avoid excessive
material throughout the process. Also, in order
pricking applications, where single items are
selected for and sorted during the picking
round, effi cient solutions to move products are
needed. Towing solutions are a good alternative
to traditional forklifts to handle single items.
They are safe, easy to manoeuvre and perfect to
transport pallets and pick single items.
If there is a requirement to move multiple
loads at the same time, the use of tow tractors
can be very benefi cial. A tow tractor with a train
of trailers means greater fl exibility in the type
of goods that can be transported. There’s a large
variety of load carriers to choose from to put
together a tow train. This way diff erent load
sizes can be accommodated, as can loading from
one or both sides and moving goods via pallets.
An effi cient use of manpower and tasks with
maximum added value.
The idea behind forklift-free handling is
replenishing material as it is used, rather than
keeping excess material on the production
fl oor. Tow tractors can be used for ‘milk runs’,
a continual route tow tractor follow around the
factory with stops at designated points, either
dropping off or collecting trailers. Tow tractors
support an effi cient fl ow; fewer people are
needed to move the same amount of goods, less
equipment on the fl oor leads to more safety and
fewer incidents, a lower risk for bottlenecks,
more fl exibility all of which results in a leaner
way of working.
In picking applications, effi ciency is
key. Therefore single-piece or multi-order
picking needs to be quick and easy. Dedicated
tractor and trolley solutions with adjustable
compartments for cases or loose items
make it easier to sort orders whilst picking.
The tow tractors can also be used for stock
replenishment as they provide the fl exibility to
transport quantities of large or small items stock
to various locations.
In a forklift-free operation, operators have an
unobstructed view from the tow tractor seat. For
example, tractors tow the load carriers behind
them and only move forward, as opposed to lift
trucks, which often need to reverse, limiting
visibility in the process. In materials handling,
visibility and safety are of high importance. In
addition, sit-in tow tractors off er the operators a
comfortable workspace during the long-distance
drive in all weather conditions.
Dependent upon the manufacturing
operation, a mixture of forklifts and
towing solutions may be required.
Creating a forkless environment,
or sections that are forkless, can
be challenging in that it requires
a diff erent approach to work fl ow
planning. However, it can also
contribute massively to safety and
effi ciency in manufacturing.
Forklift-free environments rely
on replenishing material as it is
used, instead of keeping excess
material on the shopfl oor
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